When people think of solar, they often imagine homes with rooftop panels or rural farms using off-grid power. But the real game-changer? Mid-sized commercial solar projects.

In this case study, we’ll walk you through how Juyal Solar helped a local manufacturing unit in Bhopal install a 240kW solar plant — saving lakhs in annual electricity bills while simplifying government paperwork.

The Client: Local Business with High Operational Demand

Our client — a mid-sized manufacturing unit in the outskirts of Bhopal — was facing the classic commercial pain points:

  • Monthly electricity bills of ₹2–3 lakhs

     

  • Power cuts affecting production

     

  • No clarity on available government schemes

     

  • Rising cost of diesel backup

     

They wanted to switch to solar, but were overwhelmed by permissions, paperwork, and technical complexity.

That’s where Juyal Solar stepped in.

Project Scope & Goals

  • ✅ Set up a 240kW rooftop solar system on the factory building

     

  • ✅ Apply for relevant government schemes (Kusum Yojna)

     

  • ✅ Enable net metering to maximize returns

     

  • ✅ Ensure minimal disruption to business operations during installation

     

Step-by-Step Execution

Here’s how we tackled the project — from paperwork to power savings.

1. Site Assessment & Feasibility

Our team did a complete rooftop load analysis, shade assessment, and electricity audit to determine the ideal system size and inverter configuration.

✔️ Found the rooftop had excellent south-facing exposure
✔️ No structural changes were needed — reducing cost

2. Scheme Application (Kusum Yojna)

We helped the client apply for the Kusum Yojna (Component C), which supports grid-connected solar for commercial entities.

✔️ End-to-end handling of documentation and approval
✔️ Included land ownership verification, DISCOM NOC, and application tracking
✔️ Approval granted within 90 days

3. Installation & Commissioning

Once sanctioned, we began installation with:

  • Tier-1 quality solar panels

     

  • String inverters for optimized energy conversion

     

  • Sturdy racking systems designed for long life and weather resistance

     

The system was commissioned in 21 working days.

4. Net Metering & Monitoring Setup

We enabled bi-directional metering and integrated a real-time monitoring system via mobile app, allowing the client to track savings and generation.

Impact & Results

Power Generation:
Average monthly generation: 30,000+ kWh (units)

Savings:
Annual electricity savings: ₹22–25 lakhs
Load reduced from grid: over 60%
Payback period: Under 3.5 years

Environmental Impact:
Annual CO2 offset: Over 280 metric tons
Equivalent to planting 7,000+ trees

“We were hesitant at first, but the team made everything effortless — from Kusum Yojna to installation. Our factory runs leaner, greener, and cheaper now.”
Amit G., Factory Owner, Bhopal

Why This Case Matters

This project is a great example of how mid-sized commercial setups can:

  • Reduce operational costs drastically

     

  • Make use of government subsidies effectively

     

  • Gain energy independence

     

  • Contribute to sustainability goals

     

If you’re a factory owner, hotelier, or institutional operator with a flat rooftop or adjoining land — your solar journey could look exactly like this.

Ready to Go Solar?

📞 Call us now at 9399350093
📍 Or request a free site survey and feasibility report from our Contact Page: https://juyalsolar.com/contact/